7 Types of Mailer Boxes – A Mailer Box Purchase Guide

Posted January 4, 2023 Mailer Boxes Types

Are you looking to buy mailer boxes for your needs and want to learn about their different types? If yes, this article will inform you about the types of mailer boxes and the types you can try for specific needs.

You can read about corrugated, custom mailer boxes, bubble mailers, and eco-friendly mailers. Once you know about these mailer boxes, you can choose the right ones for your business.

What is a Mailer Box?

Mailer boxes are among the most common packaging products used for multiple types of sales. They are famous for:

  • They are a type of boxes that will need any additional external packaging.
  • You can create them from numerous materials that provide sturdiness for their operations.
  • These boxes come in various sizes, from the smallest to the biggest.
  • At the same time, this product is quite printable, and you can customize it with logos and product information.

Common Uses of Mailer Box:

  • Their professional and branded appearance allows you to use them for ecommerce shipping.
  • At the same time, you can choose the best subscription boxes to deliver your products.
  • They also allow you to use them for retail stores.
  • You can also use them to deliver promotional products in different industries.

Why Find the Best Types of Mailer Boxes?

Packaging the correct goods or customers can be difficult if you do not know about the materials. So, we have some top tips for choosing the suitable types of paper mailer boxes to offer your customers.

Corrugated Mail Boxes

Corrugated mailer boxes are a great type of product that you can try for better product protection. These work perfectly if you want something to protect your products when shipping. So, some of the top benefits and features you can enjoy with them are:

  • It helps you with good protection and enables you to keep your products safe.
  • It can be a great sustainable mailer box for your shipping needs.
  • Also, it is a type of cost-effective material you can use.
  • Using and handling such boxes is more accessible, and you can easily store them.
  • Corrugated boxes are more customizable, which makes them perfect for many types of uses.

So, if you need these features for your business and shipping, you can try them out. These benefits make these types of paper used in corrugated boxes special. You can consider this information when looking to buy the best types of mailer boxes.

When to Choose Corrugated Boxes?

You can try corrugated boxes if you want something cost-effective and still help keep your products safe. Using these can help you keep the product safe, and still, you can customize them according to your needs. Handling such boxes is easier, so use them when you need something to take packaging easily.

Rigid Mailer Boxes

Rigid cardboard mailer boxes are another type you can try for shipping your products.

Rigid Mailer Boxes

Some of the features can be good for specific jobs, like

  • Such boxes are firm, and you can use them when there are chances of products getting hits.
  • They can help you avoid damage from any movements you want to use for shipping.
  • You can try such boxes if you want to ship something more expensive.

So, you can try these to make sure that whatever you ship goes without any damage, so try them out.

When to Use Boxes with Rigid Material?

You can try using these boxes when you are looking for durability. Also, they provide a great look to your product, making them super suitable. Using these boxes also makes you feel right, which makes them more desirable.

Try using these best mailer boxes for your branding and production needs.

Flat Mailer Boxes

Flat mailer boxes are different; you can use them for specific purposes, like books and clothing. If you want to send a picture, mirror, and picture frame, you can try them.

Flat Mailer Boxes

You should know how to use them when you wish to send them with less storage consumption. So, they also work in cartons that you can send to your customers.

Bubble Mailers

If you want something recyclable, you can try using poly bubble boxes. They are also known for being reusable, which makes them perfect for anyone who chooses packages as they want things to be greener.

So, if you want to buy boxes with all these qualities, you can get them. Just make sure that you have a priority to get such packages in this category. So, one of the types of boxes for packaging that you can give a try.

Bubble Mailers

These boxes are known for having cushions or padding on their inside. This padding is known for helping with some protection and allows the box to stay in shape to look good. Some providers also work with biodegradable plastics to ensure the packages are green.

When To Choose Bubble Boxes?

You can try this type of box to protect something fragile when shipping. Such packages come with unique cushions that keep them safe and are one of the best materials for mailer boxes. So, you can keep your products safe and work well with an air-filled cushion.

Eco-Friendly Mailers

If you are looking to find something that helps you ship a product and recycle it, too, you can try eco-friendly mailers for that purpose. Some features you should look for in such boxes are

  • They should be available in any size that you need.
  • Make sure that you get a custom printing option for them.
  • Also, they should be fully recyclable to be perfect if you are looking for green solutions.
  • Make sure that you get boxes that are recyclable with 100% recycled fibers.

Your boxes should be made of a suitable material to be eco-friendly. Corrugated bubble wrap, biodegradable packaging, and seaweed are some of the best recyclable materials for such boxes.

Custom Mailer Boxes

This one is not a type of box but something you would like to use. How? Well, the answer is in the word “Custom.” This means you can get any size mailer boxes when you want to ship something.

Some tips you should remember when buying such boxes

  • You can have your logo on such boxes and print anything.
  • Such products provide a great unboxing experience that has become so much more important for a great experience.
  • Custom mailers can be made according to your needs and the product size. So you do not have to worry about them not being tailored to your product’s size.

Still, there are some things that you should know when you want to use such boxes, like

  • Ensure you use the correct product dimensions, which should exceed the right size.
  • You should check with your mailing options and cargo services. Try to use the boxes that are right for your product and still are lighter and smaller to make the shipping more cost-effective.
  • Your boxes should have a good size that can help with every requirement.
  • Also, you should ensure that your box is the right size, not too big or too small.

White Mailer Boxes

Using white boxes can improve an unboxing experience so that you can try these. Although several options are available in white boxes, you should stick to the tips we gave you earlier when choosing them.

White Mailer Boxes

Some of the benefits of such boxes lie in the beauty they offer, like

  • White boxes look more precise and beautiful, so you can use them to improve your customer’s unboxing experience.
  • Also, you can offer a clean look that matters for sensitive products in departments like health, medical, and food. The color gives the product a cleaner look.

These types of paper boxes can benefit our needs so you can choose from them. Just make sure you choose the right product and use them to the fullest.


What are the best eco-friendly materials for packaging boxes?

  • There are some of the best types of material that you can use for eco-friendliness, like:
  • Compostable materials like wheat straw and corn straw
  • Cornstarch packaging made from cornstarch materials
  • Glassine packaging
  • Mushroom packaging is made from mycelium, a fungus found in mushrooms.
  • Kraft paper that manufacturers make from wood pulp
  • Corrugated packages made from trees and old containers.
  • Cellulose packaging made from hemp, cotton, or wood

What are the top things to consider when shipping mailer boxes?

You should know the following tips when choosing the right mailer boxes:

  • You should know your product’s size and how heavy your products are.
  • Make sure that your mailer box goes with the product’s shape.
  • Try to use the ones that give enough protection for your product to make your shipment safe.

What are the best packaging box materials?

You can try one of the following box materials according to your needs:

  • Duplex board is one of the boxes with the most high-quality material.
  • Art paper works for paper bags and rigid gift boxes.
  • You can try a high-density board for higher quality than a duplex board.
  • Kraft paper card stock is used for corrugated fiberboard production.

Final Thoughts

We discussed some of the best materials and types of mailer boxes you should know when purchasing such products. Using corrugated material, white mailer boxes, or other designs depends on your needs, so use them well.

Also, you can try using flat, bubble, and eco-friendly boxes. The use of these boxes can help you with the shipment of any box you want to deliver your products in.

Author Image
Steve Harsh
Steve Harsh, a packaging and printing expert who has been working in the field for over a decade. It has been my privilege to write on this topic, which I have been doing for years to help people learn about this essential field that helps millions achieve their business goals.

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